On March 6, 2013, Günter Wiegand, Managing Director of Glashütte Original, presided over the opening of a modern factory in Pforzheim, Germany, for the manufactory's own production of watch dials. Together with the facility manager, Kurt Müller, Mr Wiegand led guests on a tour of the well-lit rooms, around 1,300 square metres in all.
Glashütte Original dedicates new building in Pforzheim
1.300 m2 surface for production of sophisticated dials
Following substantial investments the dial manufactory at Stuttgarter Straße 24 is equipped with advanced machinery dedicated to the production of watch dials; nevertheless, as in the past, a great deal of the work is still performed by hand.
Since mid 2006, the dial manufactory has been owned by the Swatch Group; at the outset of 2012 it was merged with the Glashütte Original manufactory. Given the limited space and plans to expand production, Glashütte Original management decided to restructure and modernise the old dial factory. There are currently 48 employees working in the Pforzheim site; this number is expected to double in the coming years, and five trainee positions are planned as well.
Commenting on the dedication of the new building, Günter Wiegand said: „The production of dials is undoubtedly one of the most difficult tasks in the making of high-value watches. For this reason we shall take advantage of the dial making traditions and competencies of the Pforzheim site, which will be expanded further in the future."
Background information on the production of dials
The Glashütte Original dial manufactory is one of the few to produce its own blanks. Depending on the dial, the blanks are made of such noble materials as yellow gold, white gold, sterling silver or mother of pearl. On average, dials are only 0.8 mm thick. Special editions such as dials made of fragile mother of pearl generally consist of a 0.4 mm base plate and a 0.4 mm layer of organic material affixed to it.
Most of the work involved in making a dial is performed by hand, whether this is the application of appliques or monitoring of finishings. The blue dials of the Seventies Panorama Date, for example, are given a sunburst finish, which is applied using rotating brass brushes. Colour is then added to the dial using a varnish (lacquer) or galvanization process. The colours applied in this way are then fired in an oven for two hours at temperatures ranging from 110 to 140 degrees centigrade.
One of the most difficult steps in the process demands many years of experience: printing. With some dials such as that for the Senator Observer, the indexes and numerals are printed rather than applied. This is done using what is known as „pad printing". The pad takes up ink from an engraved negative and then transfers it, like a rubber stamp, to the dial. Before a dial is finished it must pass six quality tests. Altogether a dial, with its numerous details, is the object of some 75 separate operations before it is considered complete and qualified to serve as the face of a Glashütte Original timepiece.
Press Release
This picture appears on a story about the new facility on another forum. It shows a Senator Chronometer dial under a pad that I associate with printing, but GO states that the romans and minute track are milled onto this dial. What exactly is the process of milling?

It was in the GO 2009 press kit that accompanied the introduction of the piece, and was then repeated on this forum (in MichaelC's review) and other watch related web sites in their review of the piece.
"A milled railroad chapter ring encircles the Senator Chronometer’s
central time display in a perfectly harmonious way, and the milled Roman
numerals add
to the timepiece’s genuinely classic appearance."
Looking at one recently under a loupe, it just looks to me like the romans and minute track have been printed over the frosted l'argenture grainee dial, but MichaelC, in his May 2012 review of his states,
"Another favorite aesthetic of the watch for me is the milled railroad chapter ring. To coordinate with the high precision caliber 58-01, it was important to have very crisp minute markings. The milled ring accomplishes that. The roman numerals are also milled, helping to add just a little depth to the dial."
You have one don't you? How do they look on yours?
Yes under a loupe. The one I was looking at was very recently produced; the chrono certificate was dated Feb 2013. The granular texture of the dial was clearly visable under all of the romans, but I was expecting them to be both smooth and slightly recessed as yours is and as I recall them being when I looked at a couple a year or so ago. They no longer make reference to the milled dial in the piece's description on their website. I wonder if they've just gone to pad printing over the frosted dial and have eliminated the milling.




Thanks Michael. Your pictures clearly show recessed romans. I'm pretty sure I would have noticed it on the one I was looking at if they looked like this. I'm curious -- can you see the granular texture under the black ink or is it smooth? Does it look like the frosted finish was applied first, then it was milled, or milled first, then frosted? The one I looked at had the frosted finish under the romans.
Where did you find this info on the GO site? I went to Collection>Quintessentials>Senator Cronometer and just get a picture and text (with no reference to the milled dial), but not the dimensions and stats you found and which I would have expected to find.
Thanks for the tip to click on the pics to get to stats, Michael.
GO Customer Support was so kind as to respond to my inquiry regarding the actual Sen Chronometer dial making process with:
Kindly let us give you a small excursion into the method of dial manufacture.
The Chronometer dial numerals and printings will be applied by a three-level process.
(1) milling/engraving (same meaning)
(2) rubbing a silver-salt powder mixture
(3) coloring
After the first step remains the engraved numerals and printings. Visually two areas seem to exist.
Secondly those areas will be coated by rubbing a silver-salt powder mixture onto the surface.
Finally a special black color will applied. This is what we name the pad printing process as well.
Apparently, one should indeed see the granular frosting under the romans (as I had) since that finish is applied after the engraving. I did not direct a light across the surface at such an obtuse angle as you did to see the degree to which they are recessed.
Nonetheless, based substantially on your excellent earlier 4-part review of it, I have a rg on order and am informed that it is in production, due in 8 weeks.


and excellent choice. To add to the extensive discussion on milling, I purchased my Senator Chronometer last summer and everything on the dial is milled. As stated you have to look at the dial at an angle to see the engraving, but you can see it without a loupe. It is one of many fantastic details on the watch in my opinion. Watch Time magazine reviews a few watches in each issue and gives them a score with 100 being perfect, and the SC received the highest score I have seen in the 2+ years I have been subscribing to the magazine (92/100). I read Michael's review the same day I bought the watch and it reinforced my belief I had made a good choice.
Stewart

